AT A GLANCE

Asset Type

Early Development Facility

Location

PDO – Sadad North, Oman

Project Timing

September 2020

Project Conditions

Tight schedule, COVID-19 restrictions, mixed contractor workforce

Scope Summary

- Chemical cleaning and lube oil flushing on three GTGs - Pneumatic testing of propane and hot oil systems - Full propane system vacuum drying and handover

The Challenge

The PDO Sadad North Early Development Facility required chemical cleaning, lube oil flushing, pneumatic testing, and vacuum drying on a compressed schedule. The work needed to be executed during one of the most challenging periods for global industrial projects - COVID-19. With strict entry, quarantine, and site-access limitations, deploying a full specialist crew was not feasible. Yet the systems to be cleaned and flushed were critical to the plant’s commissioning path. Any delay risked impacting start-up integrity, workforce safety, and project costs. Enerflex, responsible for the facility’s EPC delivery, needed a partner capable of maintaining quality and safety standards while adapting to severe resource constraints - without jeopardising schedule adherence.

The Hydratight Solution

Hydratight designed a hybrid execution strategy that blended on-site manpower with continuous remote engineering leadership.

24/7 virtual technical supervision

by Hydratight’s Lead Engineer, ensuring every activity was monitored, guided, and verified in real time.

Joint workforce model

combining Enerflex technicians with Hydratight specialists on-site.

Task-specific work instructions

detailed procedures, and digital reporting to maintain right-first-time execution and clear QA/QC traceability.

Live troubleshooting and decision support

particularly critical for chemical cleaning, which requires constant analysis and condition-based adjustments.

Remote engineering tools and methodologies

developed by Hydratight to maintain asset integrity standards even under restricted conditions.

The Results

Hydratight completed the full scope that included chemical cleaning and lube oil flushing of three GTGs, pneumatic testing, and propane system vacuum drying, all within the required schedule and without unplanned downtime. Performance Outcomes

Zero safety incidents

during execution.

System cleanliness verified to client standards

across all serviced equipment.

10/10 Customer Satisfaction Rating

from Enerflex.

Full compliance

with site COVID-19 protocols without impacting progress.

Move your project forward with confidence

If you need specialist services carried out safely, efficiently, and with the right technical oversight, whether on-site or remotely, Hydratight can help.
Our teams support oil and gas, power generation, and petrochemical facilities worldwide with solutions that protect uptime, asset integrity, and safety performance.
Talk to our team to discuss your project requirements.

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