Asset Type
Early Development Facility
Location
PDO – Sadad North, Oman
Project Timing
September 2020
Project Conditions
Tight schedule, COVID-19 restrictions, mixed contractor workforce
Scope Summary
- Chemical cleaning and lube oil flushing on three GTGs - Pneumatic testing of propane and hot oil systems - Full propane system vacuum drying and handover
The PDO Sadad North Early Development Facility required chemical cleaning, lube oil flushing, pneumatic testing, and vacuum drying on a compressed schedule. The work needed to be executed during one of the most challenging periods for global industrial projects - COVID-19. With strict entry, quarantine, and site-access limitations, deploying a full specialist crew was not feasible. Yet the systems to be cleaned and flushed were critical to the plant’s commissioning path. Any delay risked impacting start-up integrity, workforce safety, and project costs. Enerflex, responsible for the facility’s EPC delivery, needed a partner capable of maintaining quality and safety standards while adapting to severe resource constraints - without jeopardising schedule adherence.
Hydratight designed a hybrid execution strategy that blended on-site manpower with continuous remote engineering leadership.
24/7 virtual technical supervision
by Hydratight’s Lead Engineer, ensuring every activity was monitored, guided, and verified in real time.
Joint workforce model
combining Enerflex technicians with Hydratight specialists on-site.
Task-specific work instructions
detailed procedures, and digital reporting to maintain right-first-time execution and clear QA/QC traceability.
Live troubleshooting and decision support
particularly critical for chemical cleaning, which requires constant analysis and condition-based adjustments.
Remote engineering tools and methodologies
developed by Hydratight to maintain asset integrity standards even under restricted conditions.
Hydratight completed the full scope that included chemical cleaning and lube oil flushing of three GTGs, pneumatic testing, and propane system vacuum drying, all within the required schedule and without unplanned downtime. Performance Outcomes
If you need specialist services carried out safely, efficiently, and with the right technical oversight, whether on-site or remotely, Hydratight can help.
Our teams support oil and gas, power generation, and petrochemical facilities worldwide with solutions that protect uptime, asset integrity, and safety performance.
Talk to our team to discuss your project requirements.